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Visual automatic magnetic gauge installation machine

A fully automated assembly solution designed specifically for speaker line production, with Industrial grade visual positioning technology, high-precision robotic arm, and intelligent vibration disc As the core architecture, achieve high-speed mass production of 1800PCS/H. System support Flexible switching of multiple models of speakers, through full process automation control, Assist enterprises in significantly reducing labor costs, improving production efficiency and products Consistency, building an efficient and standardized intelligent production system, complete machine Real time mapping of operating status, achieving full process quality traceability and process traceability Backtracking optimization, supporting 24/7 uninterrupted operation, combined with predictive capabilities Maintain the system, significantly reduce the risk of unplanned downtime, and assist enterprises in restructuring Establish an efficient intelligent production paradigm.


Main Performance

Product Tags

Component Parsing

1. Intelligent visual positioning system
Configuration standard: Equipped with a 5-megapixel gigabit global camera,
2448 × 2048 ultra-high resolution, paired with industrial grade specialized image processing
Algorithm.
Core value: Realize online dynamic tracking and positioning, and provide the entire process of magnetic gauge assembly
Provide precise navigation to ensure zero deviation in every step of the operation and build a solid assembly
Precision foundation.
2. High precision robotic arm
Core features: Flat joint structure design, fast movement speed, repeatability
The positioning accuracy reaches ± 0.02MM, with industrial grade stability performance.
Core value: Replace manual labor to achieve precise grasping and assembly of magnetic gauges throughout the process
Homework, efficiency improved several times compared to manual labor, supports 7 × 24 hours non-stop
Discontinue operation, significantly reducing labor costs and operational errors
3. Intelligent vibration disc feeding system
Core feature: With ordered sorting function, it can be flexibly arranged according to material characteristics
Adjust the vibration frequency and conveying rhythm to achieve continuous and uniform supply of materials.
Core value: Provide stable materials for robotic arms that can be accessed and used at any time
Support to avoid downtime caused by untimely manual feeding and disorderly placement
To ensure the continuous operation of the production line and further enhance the overall production capacity.

Technical Specifications

Model LH01X-ZG02
Dimensions 700 × 600 × 1550 mm
Control System Vision control system + robotic arm control system, coordinated and linked
Vision Configuration 5-megapixel Gigabit global shutter camera, resolution 2448 × 2048
Communication Interface Industrial Ethernet communication
Production Capacity 1800 pcs/h, meeting mass production requirements
Power Supply AC 220 V, 50 Hz; rated power 1.2 kW
Equipment Parameters Weight 120 kg; working air pressure > 0.5 MPa; stable and reliable operation

Our Advantages

Micron level precision assembly, full quality assurance
5 million pixel visual positioning ± 0.02MM, robotic arm accuracy, zero assembly deviation, soaring product consistency, almost 100% pass rate, building a high-end quality reputation
High speed mass production, breakthrough in production capacity
Mechanical arm+intelligent vibration plate linkage, 7 × 24-hour uninterrupted operation, eliminating manual loading and waiting, improving efficiency several times compared to manual labor, easily handling large orders
Multi type fast switching, flexible adaptation
Compatible with the production of multiple models of speakers, without the need for complex modification and debugging, quickly responding to changes in market demand, reducing equipment investment, and lowering replacement costs
Process automation, cost reduction and worry free
From automatic feeding, grabbing to assembly, replacing manual labor throughout the entire process
Significant savings in manpower and management costs, simple operation and maintenance, and high efficiency upon production


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